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Next check and clean the furnace’s flame sensor. The video below shows you how—note that this guy fixes it in about 5 minutes. We would probably use a little bit of emory paper, but he cleans the sensor with a 5-dollar bill. Another video further down the page under the discussion of “If your furnace keeps shutting off after about 5 minutes” shows the same project with a different brand of furnace.
Richard sets up a combustion analyzer, which calculates furnace efficiency by measuring gasses in the exhaust flue. He makes sure that the burner's air gates are adjusted for the proper ration of fuel to air. "You want the fuel that you've brought to the be burned before it goes up the chimney," Richard says. He also replaces the oil nozzle, which atomizes the fuel just before it ignites, and checks the flame color and shape at the igniter. For either oil or gas, this is a key indicator of stable and complete combustion. In a gas system, this is the time when the burner tubes should be vacuumed clean.
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In the combustion chamber, fuel mixes with air and is ignited, generating heat—as well as carbon soot, water vapor, carbon dioxide, and worse. A buildup of soot can cause the chamber walls to corrode. Richard scrapes out built-up carbon using a small wire brush. Then he removes loose material with an industrial shop vacuum and inspects the chamber for holes or corrosion before replacing the cover.
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When a furnace maintenance is performed a combustion analysis should be performed to identify any problems that couldn't be found by a visual inspection. You want to know what the Carbon monoxide level your furnace is producing as well as the oxygen/CO2 levels and stack temperate. The analyzer will also give you a calculated efficiency rating with the information the analyzer receives. You should have >100ppm of Carbon monoxide output during normal operation of your gas furnace. When you have higher numbers or CO numbers increasing during operation their is a problem with the furnace the technician should then find the cause of. This is just a brief explanation I'm trying to get across to those who get their furnace maintained and to those who don't! Check to see if anyone in the company has a NCI certification for carbon monoxide/combustion analysis.